We furnish an additional instrument, training simulator and all training materials. Our comprehensive training program includes machinery alignment, balancing, vibration analysis and. Nov 12, 2012 laser based rotating shaft alignment system. For product literature, pricing or an onsite presentation, please do not hesitate to. Pruftechnik ame is your exclusive florida goto for all things pruftechink. Shaftalign os3 combines simplicity of operation with precise measurement and stateof theart technology. Featuring the unique sensalign 5 laser and sensor heads, it enables powerful, fast, and efficient alignment on rotatable shafts and machines.
Our challenge now is to make sure we apply your alignment tool appropriately and within its design criteria. Watch the midrange easylaser e540 be set up and perform a horizontal shaft alignment. Stay on top of developments in your industry with effective employee training. To ensure that owners and users of pruftechnik equipment make best use of the technology, aquip systems promotes innovation and excellence through its training for equipment operation and best alignment practices. The alignment condition at the coupling and the machine feet corrections are displayed on the screen in both graphical and numerical formats. Our alignment software is used for preparing, analyzing, archiving measurement files and printing professional reports. This video demonstrates how to use the pruftechnik optalign smart rs5 optical alignment system to align a motor. It is designed for millwrights, repair technicians, supervisors, and engineers who must become proficient in alignment techniques, correct soft foot problems and troubleshoot complex alignment. Machinery alignment tolerance tables the suggested alignment tolerances shown here are general values based upon experience and general industry standards and should not be exceeded. Shaft alignment training with vibralign professional trainer stan riddle. The app works with both apple and android devices so you may just use your own tablet or smartphone to do the job. Discover sensalign the lasersensor alignment technology that makes the difference in shaft alignment.
Prueftechnik are specialists in the alignment and monitoring of rotating machines, we have. Shaft alignment training alignment vibration balancing. All relevant alignment results are presented in one screen including the alignment status evaluation via smiley and led. Pulley alignment care has been taken by the authors, pruftechnik ltd, in the preparation of this publication.
This bestofbreed laser alignment system will save you a lot of time and effort. Shaftalign os3 shaft alignment pruftechnik distributor. Laser alignment training pruftechnik optalign smart rs5 this video demonstrates how to use the pruftechnik optalign smart rs5 optical alignment system to align a motor. Easy shaft alignment with optalign smart rs5 by pruftechnik.
Optalign smart alignment laser is used to align motors and gearboxes. It is an advanced measurement system for alignment of horizontal and verticalflange mounted rotating machinery. Pruftechnik has always been an excellent technology for condition monitoring, laser alignment and quality control of rotating equipment. Its ample shafttobase clearance permits bracket setups for laser or dial indicator systems. Rotalign ultra, wireless laser shaft alignment in 3 easy steps. The system sets new standards within the shaft alignment entry level segment. Shaftalign os3 laser shaft alignment kit pruftechnik. The use of the latest precision laser alignment systems from pruftechnik, combined with experienced alignment engineers, is one of the simplest and most cost effective ways to. A practical guide to pulley alignment plant services. The ultimate allrounder for machine shaft and geometrical alignment. Public and onsite training in machinery alignment, vibration and condition monitoring for maintenance professionals. Let ame handle all your new equipment or accessory needs, calibrations, training, service, and repair. Introduction to the pruftechnik rotalign ultra laser shaft alignment.
Shaft alignment training course ppt presentation and machine. Roatlign ultra is machine alignment system pruftechnik. Os3 features a sensor with an hd xl detector and a high precision mems inclinometer. Ludecas years of experience insure quality training for shaft alignment. Shaftalign os3 laser shaft alignment kit pruftechnik iran. Machinery alignment tolerance tables impact engineering. The skf tksa 11 is the first instrument on the market that uses inductive proximity sensors, enabling accurate and reliable shaft alignment to be affordable for every budget. In our 14 training centers worldwide, our trainers with years of field expertise deliver training courses in the local language. Our comprehensive training program includes machinery alignment, balancing, vibration analysis and reliability. Training for laser shaft alignment with our tools is scheduled throughout the year at our miami, florida training center or can be scheduled onsite at your facilities.
Introduction to the pruftechnik rotalign ultra laser shaft. No matter whether it is a motorpump set or turbomachinery trains, rotalign ultra is is a highly versatile system made to handle alignment on all types of rotating machines. The ultimate laser shaft alignment tool rotalign touch offers best measurement precision and most advanced features to save you time and costs. Optalign smart alignment systems, condition monitoring. Shaftalign shaft alignment system for beginners pruftechnik. View a pdf document of the machine alignment training course content and coverage shaft alignment training course content. No matter whether it is a motorpump set or turbomachinery trains, rotalign ultra is is a highly versatile system made to handle alignment on all types of. Shaft alignment training course ppt presentation and. The use of the latest precision laser alignment systems from pruftechnik, combined with experienced alignment engineers, is one of the simplest and most cost effective ways to increase your machine life. Maximum separation between emitter and receiver is.
The skf tksa 11 is the first instrument on the market that uses inductive proximity sensors, enabling accurate and reliable shaft alignment to. The exapproved xt550 system is developed for hazardous areas and is easily operated through our xt alignment app. The systems intuitive autoflow capability guides the user stepbystep to enter machine dimensions. It is the perfect solution to manage your sites, plants and machines in a common database and for preparing, analyzing, organizing and archiving your measurement files. Laser alignment is an essential component of a viable maintenance strategy for rotating machines. Condition monitoring, machinery diagnostics, shaft and belt alignment. Pruftechnik is our favoured partner in terms of condition monitoring with proven competence for mobile devices, online.
Only 3 or 4 readings over a rotation angle of less than 70 are required to determine the precise alignment condition. We furnish two additional instruments, three training simulators and all training materials. You furnish an instrument to be used in the training course, a classroom with a large erasable marker board, 4 color markers, a projector and projection screen. I would like to thank ludeca for your instruction, patience, hospitality and eagerness to help which supported us in getting as much out of our 1week training as possible. Jan 17, 2016 an engineers guide 2012 making maintenance matter, pruftechnik 1.
Only 3 to 4 readings over a rotation angle of less then 70 are required to achieve a precision alignment. May 01, 20 most maintenance personnel understand that documenting a precision shaft alignment is a good idea, but dont always understand how to interpret the data. Without overstretching your budget, shaftalign os3 ideally combines intuitive operation and accuracy for precision shaft alignment of rotating machinery. From the basics to the most advanced applications, all aspects of laser shaft alignment are covered in depth. The book is reference material on rotating machinery basics, pump overhaul, mechanical seals, basic vibration, and shaft alignment. It allows transferring alignment data via the cloud both to and from a computer and a remote device onthefly. If a manufacturer of a machine or coupling require tighter alignment tolerances, those should be used. Its back lit colour display and the computers builtin display light sensor optimizes image quality and. A practical guide to shaft alignment plant services.
Rotalign touch is the first cloudenabled touchscreen laser shaft alignment system with integrated mobile connectivity. Shaftalign os3 the efficiency of laser shaft alignment. So we designed the stealth series so simple to use that it requires little to no training. Pruftechnik is your partner for machine reliability.
This is very similar in operation to the optalign ultra available for rent. Please visit this page again soon or contact your local partner. Introduction to the pruftechnik rotalign ultra laser shaft alignment system this is a video of the optalign smart. Features of the shaftalign os3 laser shaft alignment kit.
Our interest is ensuring the best alignment results are achieved in the least amount of moves. It is not intended as a comprehensive guide to alignment, analysis or balancing of process machinery, nor is it a substitute for seeking professional advice or reference to the manufacturers of the. Let optalign plus save you the trouble of calculating alignment corrections. Rotalign ultra is the intelligent alignment platform. The unit also comes fullyfeatured for realtime communication thanks to integrated wifi. Pruftechnik academy alignment and vibration training. Poor machine alignment is one of the leading causes of premature equipment failure in industry. Here is a quick primer on how to read a typical alignment report. Consulting training worldwide machine and diagnostic service systems and services for quality assurance and process control in production eddy current testing equipment flux leakage testing systems turnkey testing tables reportinganalysis software training roll alignment service with our innovative inertial laser gyroscope system turbine. Shaft alignment is the process to align two or more shafts with each other to within a tolerated margin. Basic concepts and theory oscillation mass, spring, and damper sine waves amplitude, frequency, and phase random vibrations and shock pulses time and frequency domains vectors displacement velocity acceleration. Shaft alignment on mobile devices means greater mobility and flexibility. View a pdf document of sample slides from the modules 1 to 8 of the shaft alignment course sample slides in the machinery shaft alignment training course. Pruftechnik rotalign smart ex laser shaft alignment system manufactured by pruftechnik this rotalign smart ex is the ultimate intrinsically safe alignment system.
Xt550 intrinsically safe laser shaft alignment, exatex. Pruftechnik optalign rs5 optical alignment system with 5 axis precision sensors. Live move for horizontal and vertical machine corrections, full pdf reporting. Better alignment with less effort for longer machine life alignment accuracy is critical to machine. The primary reasons why machinery is misaligned is lack of proper training, improper tools to do the job, and that people are not given enough time to do it right. Pruftechnik academy provides training in many countries for maintenance professionals in machinery alignment, vibration and condition monitoring. An engineers guide 2012 making maintenance matter, pruftechnik. It is designed from the base up to meet the needs of industrial shaft alignment training departments. Pruftechnik vibration seminars comply with the worldwide recognized standards of mobius institute, with standardized seminar content and testing requirements. Alignment center is a windows based software platform for all pruftechnik alignment instruments and applications. The lt 300 is a rugged but lightweight shaft alignment simulator. Maximum separation between emitter and receiver is 10m. Stan shows you how to perform an alignment in just one or two moves using dial.
Clear stepbystep instructions and easy alignment workflow. Also, report printing is easier as this unit can produce a. An engineers guide to shaft alignment, vibration analysis. Everyone can use this alignment tool due to the intuitive guidance of the alignment procedure. Onsite group training we can bring this class to you, classes are limited to 6 participants. Shaftalign os3 is easily extendable through the activation of powerful options as the alignment requirements grow. The suggested tolerances shown on the following pages are general values based upon over 20 years of shaft alignment experience at.
Cte, new videos added to cte skills library the importance of shaft alignment. Optalign touch the game changer in laser optical alignment. Rotalign touch cloudenabled laser shaft alignment system. This unit is very easy to operate and includes bluetooth technology and the latest color screen. Oct 28, 2014 how to align shafts with optalign smart rs5. Certification of vibration staff according to the iso 184362 standard is the most accepted type of accredited training available on the market today. Laser alignment fundamentals and best alignment practices. The system has been designed in accordance with atex and iecex regulations, making this unit perfect for jobs in potentially explosivehazardous atmospheres. First steps into shaft alignment with shaftalign os3 by pruftechnik stepbystep to the correct alignment of a motorpump set. Laser shaft alignment with shaftalign os3 by pruftechnik. The power of precision shaft alignment optalign smart rs5 is packed with powerful functions for the alignment of horizontal, vertical and flange. Os3 features a sensor with an hd xl detector and a.
Rotalign touch laser shaft alignment systems pruftechnik. Aligns horizontal and vertical machines, and aligns coupled and uncoupled shafts equally well. Pruftechnik academy conditionbased maintenance training. Couple6 software for tablets was written with the novice user in mind with high quality, color screens that lead you through each stage of the alignment, so dont need to constantly refer to cheat sheets just to remember how to use it. The main function keys allows a quick switch between the main functions during alignment.
It is an excellent tool for teaching and practicing precision shaft alignment and soft foot correction. Pruftechnik rotalign smart ex laser shaft alignment system. Optalign touch by pruftechnik is the device of choice for simple, fast and daily alignment jobs a device suited for every maintenance workshop and service team. Better alignment with less effort for longer machine life alignment accuracy is critical to machine longevity. Rotalign touch is the only cloudenabled laser shaft alignment system on the market. This course delivers comprehensive knowledge of the principles of machinery shaft alignment and the various methods to measure and correct alignment, with emphasis on laser shaft alignment technology. Our alignment software is used for preparing, analyzing, archiving. Finding a course near you is no longer a problem with pruftechnik training.
It is not intended as a comprehensive guide to alignment of process machinery, nor is it a. Enhancing employee competencies is a wellproven way to increase job satisfaction, boost productivity and add value to your business. This shaft alignment report happens to be from a fixturlaser nxa professional but all alignment reports should contain similar. Highend system for shaft alignment and geometric measurements. Pdf reports can be generated and directly saved from the system onto a usb stick.
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